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Products > Power Systems > COLOSSUS-L1C

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COLOSSUS L1C: All-in-one PCDU

The COLOSSUS L1C PCDU is a Cubesat/Small Satellite format Power Conditioning and Distribution Unit designed to provide the highest energy capacity and redundancy. It integrates EPS, TITAN2 Batteries and UMPPT Solar Management including release and deploy control with a powerful MCU and 16 GB onboard storage in a single unit delivering up to 400W of regulated power.

COLOSSUS includes the PowerFlex® technology, which allows the user to generate up to double the nominal power of the PCDU in case of peak demand:  This means that if you have payloads that require huge loads for a short period of time, you don’t need to dimension the whole PCDU for it, COLOSSUS can rush up to 2 times the power surge needed and serve those needs safely and under some conditions, up to 4 times.

HIGHLIGHTS

  • All in one solution: Power conditioning, Battery banks, Solar Array Management controlled by an MCU with 16GB storage capacity.

  • Very high energy density cells allow to power small satellite missions and larger

  • 2 Remove Before Launch switches and 2 Separation switches supported

  • Designed for LEO/HEO/GEO/GTO and Lunar missions and requirements.

  • Stand-alone ground charge port integrated, it also comes with its own charging power unit

  • Manufactured with space grade materials according to space standards.

  • Functional, performance, thermal bake out and vibration tests provided with documentation.

  • Custom electrical and mechanical interface available.

  • Extendable and scalable, custom hardware solutions per user request.

Availability:  As-is: 16 weeks                                           Customized: 24~52 weeks

Includes:  

  • COLOSSUS PCDU with installed TITAN2 batteries

  • Ground charging power supply and matching cables

  • Remove Before Launch sockets and cables (customized length)

  • Activation switch socket and cable

  • CoO/UN38.3/MSDS/TR Certificates

PERFORMANCE

  • Power Conditioning and Controls:

    • 400 Whr true power delivery

    • Power rail supply voltage: 3v3, 5V, 9V, 12V or 20V(user configurable)

    • Minimum of 8 power rails, maximum 16 power rails, max power delivery per rail is 195W

    • Quiescent current (with RBL off): 0.01 A

    • MCU communications port to main OBC can be RS232/RS422, up to 119K bauds

    • Onboard 16GB storage for logs and command files

  • Battery Banks and BMS:

    • TITAN2 Battery banks with onboard automatic heater and 4X charging modules​

    • AHT ® technology: All battery banks include temperature sensors and can be heated independently with minimal use of energy automatically by MCU command to levels selected by the user.

    • PowerFlex® technology: Flexible power capability allows discharging up to 2X to 4X the nominal power.

    • Typical Battery internal resistance: < 16 milliohms @ 25°C

    • Charge / Discharge rate: nominal to 4C

    • Depth of Discharge: 94%.

    • Energy density 400 Wh/Kg

    • Thermal capacity: 2.45 J/g/C

    • Power dissipated as heat at:

      • 50W discharge 1.5 W 

      • 100W discharge 3.1 W         

      • 250W discharge 7.5 W        

      • 400W discharge 15.5 W

    • Recharge cycles: 1800 to 3800 (using UMPPT®)

  • Solar Manager: Can manage up to 4 solar arrays of up to 50W each​​

PROPERTIES

  • Aluminum T6061 case, anodized (Small satellite version)

  • Telemetry: power rail state, voltage, current, solar array temperature, sun sensors, per battery temperature, per battery state of charge

  • Controls: Power rail on/off, hard and soft current limiter per rail, thermal shutdown. Battery heater on/off/auto with user temperature preset

  • Operating Temperature:

    • -30 to +65°C w/o CN/TTB option

    • -60 to +85°C with CN/TTB option

    • Survival Temperature: -180 to +155°C

  • Radiation Tolerance: 2 years min in LEO, 4 years min w/NEMEA® shielding, SLE, SUE resistance up to 70 MeV x cm2/mg

  • Dry Mass (w/o casing): 1.98 Kg (Cubesat version)

  • Dimensions: 153.5H x 250.6W x 218.8L (mm)

  • CoG: within 2 cm of CoM

  • Maturity: TRL9 only components

MATERIALS

  • Base PCB panels: FR4-Tg170

  • Shielding: NEMEA® L2. Integrated Carbon Nanotubes Thermal Transfer Bus (CN/TTB®) shield

  • Cell Material: Lithium ion polymer

  • PCDU Casing: Aluminum T6061 Black Anodized. (Small satellite version)

  • Interfaces: Molex 53261-xxx connectors for power rails, activation and OBC communications XT90S for ground charge, Micro USB for programming and debug.

  • Communications: Selectable from RS422, RS485, RS232.

  • Cables: All PTFE

TESTS

All units are provided with tests reports regarding the following tests:

  • Thermal Bake out (10E-7 mbar @ 50C for 24 hours)

  • Full vibration test for Falcon-9, Falcon heavy, Soyuz, Electron,  Vega,  Arianne 5, PSLV, GSLV, other LV profiles available upon request.

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